Ideas

Were working on a new table project with a client in Connecticut. We went back and forth on the design a bit and explored various shaped tops and base options ... Yesterday we finalized the shape and size of the top and we glued up the planks today .... The grain matched nicely, and its going to be an interesting looking table ... Its our first time for English elm, but it wont be the last Im sure .... Berkshire Products in Sheffield, Mass. has a good supply of wide, interesting and reasonably priced slabs .... Check them out on the internet, or check them out in person ... Very cool wood source ....
The English elm has a really nice natural brown color, quite different from any of our domestic hardwoods... The table will have a polished steel base similar to a table we finished recently ....
I actually made the trip to Sheffield to meet the client and select the wood ... I thought I might find some other interesting slabs, and they had plenty to choose from. I came home only with the two for this project, an unusual display of restraint for me ...
The client has a built in banquette and we explored various shapes for the top ... Here we were thinking about trying to use the natural edge of the bookmatched slabs
and various shapes for the steel base. Below is an inspiration sketch from the client from which we made a quick model on the cnc ...
It was cool, and I may revisit it later on, but for now, we have moved on ...
We also explored several oval variations, but in the end settled on a regular 42 x 78 oval ...
This was a photoshopped fatted oval, a shape we sometimes use to add width to the ends ... In the end, the real oval shape was the most pleasing ...
Glued up now, ready to cut to shape ...

Update .. Trevor cut the oval shape on the cnc and routed the cut piece to receive the base ...
We had some cracks that we filled with eboxy tinted with aniline dye ...
All together now
The client decided the natural elm was a little too light so we made a board with various color/dye strength options ...

well, the verdict is in ... the slab i wrote about back in april is now a coffee table ... on its way to aspen, colorado this week sometime ... it was almost a desk, and then it was almost a dining table. but this client came up with the both the idea and the bucks and now it is his coffee table ... looks great and i hope he has a big couch ...
4/29 ... on the wall ... waiting to be something ... +/- 50" x 108"
top view
seated view

first step in sam making the legs .. cap the open bottoms of the 3.5" pipe and tap it for adjustable levelers ... then he added the plates that attach them to the table top and painted them black. simple, direct, cost effective and they look great ..
desk concept with slab below before it was finished ...
table concept ... this client switched to and elm slab .... which was also nice ..
the finished elm slab ... arrived in chicago yesterday ...
more slabs, ready to go ... get em while theyre hot ...

4/29/11
i bought a nice claro walnut slab last year about this time and the client i bought it for changed her mind to english elm at the last minute ... its been gathering dust in the finish room for the last year and this week we decided it would be easier to sell if folks could see what it actually looks like ... duh ... click the photos to enlarge them ...
the photo above is from a post about a claro walnut slab table last summer. it shows me and my trustly (25 years), puny 3.5" makita power planer that we use as a first step to quickly remove the rough stuff and flatten it out ... just like a hand plane only louder and less tiring ...
the next step after the power planing is to scrape away the tracks . in the video clip here, you can see the progress will and trevor make on removing the power plane tracks in the 21 seconds of the clip. its why we dont much believe in belt sanders for table tops and panels. they probably spent about 5 minutes total, including short breaks, to completely prepare the slab for final sanding with our porter cable 505 sander. typically after scraping we start with 150 and finish with 180 ... i have written briefly about the two handled scraper in the past and i still think it is one of the essential tools a furniture maker should master ... with the grain, across the, against the grain ... if its sharp, it doesnt care ... it leaves a most pleasing hand smoothed, ripply surface similar to a fine antique ... try it !
you probably already have one of these gathering dust somewhere ... learn how to tune it up and get it working. youll be glad you did ... in this photo, trevor lays out cuts that could straighten the slab somewhat to show a potential client its mellower shape .. inside the tape it measures +/- 48 x 102.
first coat of finish yesterday .. open studio is coming, and for that, the slab will be hung on the wall using temporary french cleats as on the bed we finished recently ... as i mentioned in this previous post, it is hard for a client to visualize the finished look of a slab in the rough ... more photos later next week ...